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Embrittlement & Formability
 


There are two types of embrittlement that are of concern to a fabricator. They are discussed in detail in ASTM A‑143‑74 "Standard Recommended Practice for Safeguarding Against Embrittlement of Hot‑ Dip Galvanized Structural Steel Products and Procedure for Detecting Embrittlement." The following is a summary from that specification of the most common concerns.

 

Hydrogen Embrittlement

 

ASTM A143, Sec. 3.2 "Hydrogen embrittlement may also occur due to the possibility of atomic hydrogen being absorbed by the steel. The susceptibility to hydrogen embrittlement is influenced by the type of steel, it's previous heat treatment, and degree of previous cold work. In the case of galvanized steel, the acid pickling reaction prior to galvanizing presents a potential source of hydrogen. In practice hydrogen embrittlement of galvanized steel is usually of concern only if the steel exceeds approximately 150 ksi (1000 MPa) in ultimate tensile strength, or if it has been severely cold worked prior to pickling." (The same potential problem exists if high strength material is electro‑plated as this process uses the same acid pickling procedure.)


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Accelerated Strain-age Embrittlement

 

When steel is cold bent or cold worked, a process called "Strain‑Age Embrittlement" commences immediately. The steel's crystal structure begins to reorganize, and with time, the cold worked area becomes increasingly brittle and the fracture toughness is decreased. This process is sped up if the ambient temperature increases, as it does with galvanizing, and is called "Accelerated Strain‑Age Embrittlement." Note that the prevention of strain‑age embrittlement is dictated by proper design and fabrication, regardless of whether or not the material will be galvanized. Galvanizing does not cause strain‑age embrittlement.

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Responsibility For Avoiding Embrittlement

 

ASTM A143, Sec. 7.1 "Design of the product and selection of the proper steel for it's suitability to be fabricated and to withstand normal galvanizing operations without embrittlement is the responsibility of the designer and fabricator."


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FORMABILITY

Cold Forming

 

Plates and bars of all CSA G40.21M grades can be satisfactorily formed on a press brake or other conventional cold bending equipment. There is a considerable difference in the formability of the different grades due to the strength level and chemical composition differences; because of this, care must be exercised when forming is required.

 

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